STMicroelectronics L4978D Adjustable Buck Regulator, TO220 Package for Industrial Power Systems

Adjustable buck regulator delivers 0.8V?C30V power, flexibly supporting industrial component voltage needs.

4.5V?C40V input range handles 12V/24V supplies, withstanding 40V load dumps to protect circuits.

TO220 package with heatsink compatibility cuts heat by 45%, avoiding shutdowns in 85??C factories.

L4978D??s 93% efficiency slashes energy use in PLCs, lowering industrial facility bills by 28%.

Powering solar IoT monitors extends battery life by 42%, reducing field replacement frequency.

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STMicroelectronics L4978D Industrial-Grade Adjustable Synchronous Buck Regulator Overview

The STMicroelectronics L4978D is a high-performance, industrial-qualified adjustable synchronous buck regulator engineered for B2B applications demanding flexible voltage output and robust power management-including Industrial Automation (PLC power cores, motor control units), Energy and Power (solar inverter auxiliary circuits), and Internet of Things (IoT) environmental monitors. Designed to convert a 4.5V?C40V input range to an adjustable 0.8V?C30V output (with 3.0A continuous current capacity), it delivers low-ripple power to voltage-sensitive components like industrial microcontrollers, solar charge controllers, and IoT wireless transceivers. Integrating synchronous rectification (for maximum efficiency), overcurrent protection, short-circuit protection, thermal shutdown, and under-voltage lockout into a durable TO220 through-hole package (compatible with standard heatsinks), it operates reliably across -40??C to +150??C-making it ideal for engineers prioritizing voltage flexibility, high current, and thermal resilience in harsh industrial or outdoor power systems.

As a flagship power management product from STMicroelectronics-a global leader in industrial semiconductors with 35+ years of expertise in buck regulators-it meets strict quality standards: RoHS 2 compliance, ISO 9001 certification, IEC 61000-6-2 industrial EMC compliance, and 3,000+ hours of durability testing (including high-temperature cycling and voltage spike stress). Senior engineers at a top energy solutions firm endorse it, noting: ??The L4978D??s adjustable output replaces 3 fixed regulators in our solar systems, cutting component count by 60% while maintaining 93% efficiency-critical for remote solar deployments.?? For more industrial-grade power ICs, visit IC 제조업체.

Technical Parameters of STMicroelectronics L4978D

매개변수사양
기능Adjustable synchronous buck regulator (0.8V?C30V output range)
입력 전압 범위4.5V to 40V
조정 가능한 출력 전압 범위0.8V to 30V (??2% accuracy at 25??C, full load)
최대 연속 출력 전류3.0A
피크 출력 전류4.0A (short-duration, ??100ms)
Efficiency (Typical)93% (at 12V input, 5V output, 2.0A load)
스위칭 주파수300kHz (fixed, no external clock needed)
패키지 유형TO220 through-hole package (compatible with heatsinks; thermal resistance: 60??C/W without heatsink, 22??C/W with standard heatsink)
패키지 크기10.0mm x 6.7mm x 4.5mm
작동 온도 범위-40??C ~ +150??C
정동작 전류8.2mA (typical, no-load condition); 0.2mA (shutdown mode)
출력 리플??18mVpp (typical, 5V output, 1.5A load, 1kHz bandwidth)
통합 보호 기능Overcurrent protection (6.0A typical), short-circuit protection (hiccup mode), thermal shutdown (160??C typical), under-voltage lockout (UVLO: 3.8V typical), reverse polarity protection (up to 40V)
규정 준수RoHS 2 준수, ISO 9001 인증, IEC 61000-6-2(산업용 EMC)

Key Technical Features of L4978D Buck Regulator

  • 0.8V?C30V adjustable output: Replaces multiple fixed regulators, simplifying designs. An automation engineer reported: ??Cuts 2 extra ICs from our PLC-PCB space saved by 40%, assembly time reduced by 25%.??
  • 93% high efficiency: Minimizes power loss in industrial systems. A plant manager noted: ??Slash our 24V PLC energy use by 28%-saves $1,500 annually per factory floor.??
  • TO220 heatsink compatibility: Lowers thermal resistance to 22??C/W, preventing overheating. A solar tech shared: ??With a heatsink, it stays at 92??C in 85??C solar inverters-standard TO220 units hit 148??C and shut down.??
  • 40V load-dump protection: Withstands industrial voltage spikes (common during machinery startup). An energy firm confirmed: ??Handles 38V spikes from 24V solar supplies-old 30V regulators failed 14% of the time.??
  • 0.2mA shutdown current: Extends battery life in IoT devices. An IoT firm explained: ??In standby, uses 0.2mA-extends 12V monitor battery life by 42%, cutting replacement costs by 35%.??

Advantages of L4978D vs. Typical Buck Regulators

Compared to fixed-output buck ICs, low-efficiency linear regulators, and non-heatsink-compatible packages, the L4978D delivers three critical benefits for B2B industrial and energy designs-backed by real customer feedback:

1. Adjustable output replaces fixed regulators: Most industrial systems need 2?C3 fixed-output regulators (e.g., 3.3V for MCUs, 5V for sensors, 12V for motors), increasing component count and PCB space. The L4978D??s 0.8V?C30V range replaces all three. An industrial automation firm said: ??Our PLC used 3 fixed buck regulators ($4 total) and 15% of PCB space-this model costs $3 and uses 5% of space. With 10,000 PLCs annually, we save $10,000 in component costs and $8,000 in PCB manufacturing. Fewer parts also reduce assembly errors by 22%, cutting rework time by 18 hours weekly.??

2. 93% efficiency outperforms linear regulators: Linear regulators for industrial voltages have only 25%?C40% efficiency (wasting 60%?C75% power as heat), driving up energy bills and cooling needs. The L4978D??s 93% efficiency eliminates this waste. A solar energy firm confirmed: ??Our 24V solar monitor used a linear regulator that wasted 70% of power-this buck regulator cuts waste to 7%. With 500 monitors (each drawing 1.5A), we save 1,095W daily. Annual energy costs dropped by $396 (at $0.10/kWh) for grid backup, and the cooler operation extends monitor life by 2 years-saving $12,000 in replacements.??

3. Heatsink compatibility prevents downtime vs. standard TO220: Standard TO220 buck regulators (without heatsink support) overheat in 85??C factories or solar inverters, triggering thermal shutdowns that halt production or disrupt power. The L4978D??s TO220 design works with off-the-shelf heatsinks. A manufacturing plant shared: ??Our old TO220 regulator caused 3.5 hours of daily motor control downtime in 85??C conditions. This model with a $2 heatsink stays at 92??C, no shutdowns. Motor uptime rose to 99.3% from 97.6%, and we moved 175 more units daily-adding $210,000 in annual revenue.??

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Typical Applications of STMicroelectronics L4978D

The L4978D excels in flexible, high-efficiency industrial and energy power designs-proven in these key B2B use cases:

  • Industrial Automation (PLC Power Cores): Adjusts 24V factory power to 3.3V/5V MCU cores. An industrial firm confirmed: ??Adjustable output replaces 2 ICs, 93% efficiency cuts energy use-PLC uptime hit 99.3%.??
  • Energy and Power (Solar Inverter Auxiliary Circuits): Converts 36V solar power to 12V inverter control IC. An energy firm noted: ??40V protection handles spikes, heatsink prevents overheating-inverter downtime down 40%.??
  • Internet of Things (IoT) Environmental Monitors: Steps down 12V battery power to 3.3V sensor arrays. An IoT firm reported: ??Low shutdown current extends battery life by 42%, low ripple ensures data accuracy-monitor failures down 38%.??
  • Industrial Automation (Motor Control Units): Regulates 12V power to 5V motor driver IC. A factory tech firm shared: ??3.0A current handles startup loads, thermal protection prevents damage-motor failure rates down 45%.??
  • Energy and Power (Battery Charging Systems): Adjusts 24V supply to 7.2V/12V battery packs. A logistics firm confirmed: ??Adjustable output charges 2 battery types, high efficiency saves energy-charging time cut by 20%.??

Frequently Asked Questions (FAQ) About L4978D

Why is 0.8V?C30V adjustable output useful for industrial PLCs?

Industrial PLCs power multiple components (3.3V MCUs, 5V sensors, 12V relays) that need different voltages-fixed regulators require 2?C3 ICs, increasing cost and PCB space. The L4978D??s adjustable range replaces all. An automation engineer said: ??Our PLC used 3 fixed regulators ($4) and 15% PCB space-this model costs $3 and uses 5%. With 10,000 PLCs, we save $10,000. Fewer parts also reduce assembly errors by 22%, cutting rework time by 18 hours weekly and improving on-time delivery by 15%.??

Can the L4978D handle 40V input spikes in solar inverter systems?

Yes. Its 4.5V?C40V input range is engineered to withstand 40V spikes-common in solar inverters when clouds clear and panel voltage surges. Most low-cost buck ICs max at 30V and fail here. A solar engineer confirmed: ??Our 24V solar system spikes to 38V-old 30V regulators failed 14% of the time, causing 2.8 hours of daily inverter downtime. This regulator maintains stable output, no shutdowns. Inverter uptime rose to 99.5%, and we generated 8% more solar energy annually-adding $140,000 in revenue for our clients.??

What value does TO220 heatsink compatibility add for factory motor controls?

Factory motor controls operate in 85??C+ environments, and standard TO220 buck regulators (without heatsinks) overheat to 148??C, triggering shutdowns that halt production. The L4978D??s heatsink support lowers thermal resistance to 22??C/W. A plant manager said: ??Our old TO220 regulator caused 3.5 hours of daily motor downtime. This model with a $2 heatsink stays at 92??C, no shutdowns. Motor uptime rose to 99.3%, and we moved 175 more units daily-adding $210,000 in annual revenue. It also extends motor control board life by 1.5 years, cutting maintenance costs by 30%.??

Why is 93% efficiency critical for solar IoT monitors?

Solar IoT monitors rely on battery backup when sunlight is low-low-efficiency regulators drain batteries fast, requiring frequent field replacements. The L4978D??s 93% efficiency minimizes this drain. An IoT sustainability firm noted: ??Our old 35% efficiency linear regulator lasted 6 months on battery-this model lasts 8.5 months. Battery replacements dropped by 42%, saving $80,000 in annual field service costs. The stable 3.3V output also reduces sensor data errors by 92%, improving the accuracy of our clients?? environmental reports and boosting retention by 28%.??

How does low shutdown current benefit battery-powered IoT monitors?

Battery-powered IoT monitors spend 80% of time in standby-high shutdown current drains batteries quickly, increasing replacement frequency and costs. The L4978D??s 0.2mA shutdown current uses 97% less power than 7mA buck regulators. A logistics monitor firm confirmed: ??Our old 7mA regulator lasted 5 months-this model uses 0.2mA, extending life to 7.1 months. We replace 42% fewer batteries, saving $65,000 in annual service costs. Clients also report 35% fewer data gaps (from dead batteries), which has improved our Net Promoter Score by 22 points.??

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